STEAM ENGINEERING

VALUE ADDED SERVICES


UTILITY PIPING CONSULTANCY

Our utility piping consultancy team offers a complete packaged solution from concept to engineering stage of a utility piping project.

Our utility consultancy helps clients to design their systems in line with the best industry norms. It ensures optimum capital investment for expansion or for greenfield project requirements and their timely completion. Our efficient, reliable and cost- effective design with an integrated approach results in shifting from simple engineering solutions to a complete utility packaged solution.

Utilities covered -

  • 1.Saturated steam (process piping)
  • 2.Superheated steam (power piping)
  • 3.Condensate recovery
  • 4.Thermic fluid system
  • 5.Hot water system
  • 6.Chilled water system
  • 7.Cooling water system
  • 8.Raw water system
  • 9.Compressed air system
  • 10.Natural gas system

  • ENERGY AUDITS

    Our team of Energy Auditors comprise of experts from diverse disciplines equipped with technical and instrumental resources to undertake total plant audits. The team can optimise operational costs through innovative energy-efficient solutions that offer quick payback.

    We have the expertise to implement energy conservation solutions on a turnkey basis. We also undertake system and process studies to improve productivity and bring down production costs.

    it is a Bureau of Energy Efficiency (BEE) accredited energy services company. We offer services in the following areas:

    We offer services in the following areas

  • 1.Steam
  • 2. Condensate
  • 3. Thermic fluid
  • 4. Electricity
  • 5. Compressed air
  • 6. Water
  • 7. Cooling tower
  • 8. Refrigeration
  • STEAM DISTRIBUTION & CONDENSATE SYSTEM MANAGEMENT

  • 1. steam traps
  • 2. pre fabricated modules
  • 3. bellow seal valve
  • 4. steamline mountings
  • FLOAT TRAP AND MODULE

    PRE-FABRICATED MODULES

    These modules are pre-fabricated ready to install assemblies for basic steam or air handling systems.

    FLOAT TRAP MODULE

    VARIO Float Trap Module is a ready to install pre-fabricated assembly comprising of float trap with inbuilt sight glass, valves, strainers, disc check valves, pipes and fittings. This product will appear at two places.
    1) Steam Distribution Pre Fabricated Modules
    2) Condensate System Management

    Product Features:

    1. Useful for Process condensate drain system
    2. Can be installed in any orientation
    3. Ease of operation and maintenance
    4. Float trap with inbuilt sight glass ensures consistent condensate monitoring.

    HIGH PRESSURE CONDENSATE RECOVERY SYSTEM (HPCRS)

    HPCRS, a High Pressure Condensate Recovery System specially designed for the plants where condensate recovery is more than 80%. The system returns condensate directly to the boiler shell without intervention of boiler feed water tank.

    PRODUCT FEATURES

    1. Elimination of vent steam loss
    2. Recovery of complete condensate and flash steam to the boiler drum
    3.Complete system is controlled by a micro processor based controllers.

    With this system, we can eliminate condensate flashing which reduces the pressure and temperature of the condensate. The heat of both condensate and flash steam cannot be recovered in the boiler feedwater tank as this will result in the feedwater temperature going above 100°C. Also, since the condensate temperature is close to saturation, significantly less fuel is required to generate the same amount of steam. The system is estimated to generate fuel savings between 10 to 20%, when compared to a conventional atmospheric condensate recovery system. HPCRS is operated by PLC based control system with key specialised products like a high temperature centrifugal pump, control valve, pressurised tank, condensate pumping system to handle very high condensate temperature and as well as pressure.

    Benefits of HPCRS

    1. 100% condensate heat and water recovery is achieved.
    2.No flashing of condensate, either at process house or at feedwater tank within the boiler house
    3.Reduced Blowdown losses and water treatment cost.
    4.Reduced steam pressure fluctuation
    5.Significant Water saving due to flash recovery.
    6.Significant reduction in the fuel consumption.

    AUTOMATIC CONDENSATE TRANSFER PUMP (ACTS)

    CRS – CONDENSATE RECOVERY SYSTEM

    CRS – Condensate Recovery System comprises of Flash Vessel, steam operated condensate transfer pump and Atmospheric deaerator head for effective pumping and mixing of condensate along with flash steam and makeup water in feed water tank.

    ACTS - AUTOMATIC CONDENSATE TRANSFER PUMP

    ACTS – Automatic Condensate Transfer Pump is a steam operated positive displacement pump that returns condensate to boiler feed water tank.

    Product Features

    1.Inbuilt condensate flow totalizer with digital display
    2.Zero moving parts
    3.High reliability
    4.Low wear and tear
    5.Low maintenance
    6.Low downtime
    7.Reduced capital and operating cost as against conventional condensate recovery system.
    8.High discharge per stroke
    9.High condensate temperature
    10.No cavitation problems
    11.Skid mounted system for easy installation
    12.Motive media can be steam or compressed air.

    AFS - ATMOSPHERIC FLASH SYSTEM

    AFS- Atmospheric Flash System comprises of a flash vessel designed to ensure maximum dryness in flash steam and suitably sized for various load conditions.

    Product Features

    1.Generates low pressure flash steam
    2.Designed with optimum separation velocity to get dry steam
    3.Steam trap sized to handle condensate at a low pressure difference.
    4. Suitable for high pressure steam condensate

    ADIT - ATMOSPHERIC DE-AERATOR WITH IMMERSION TUBE

    ADIT – Atomospheric De-aerator with Immersion Tube is designed to remove dissolved gases and oxygen from feedwater by proper mixing of condensate, flash steam and cold makeup.

    Product Features

    1.Stainless Steel de-aerator head with Stainless Steel immersion tube prevents corrosion
    2.Efficient removal of dissolved oxygen and other gases from boiler feed water by thermal de-aeration.
    3.Provid with Vacuum breaker and air vent for efficient operation.

    PUMPING TRAP

    Pump Trap is a condensate removing Pump. It removes condensate instantly in stall condition improving process effectiveness with the help of operating pressure of process. Stall condition is defined as condition wherein, heat transfer equipment is unable to drain condensate and becomes flooded due to insufficient system pressure.

    Product Features

    1.Compact unit with inbuilt pumping & trapping.
    2.Improved modulating condensate discharge through unique patented rotary slide valve design
    3.Operates at minimum differential pressure
    4.Higher condensate discharge capacities during pumping & trapping mode.
    5.High reliability due non-moving parts/ mechanical linkages for pumping mechanism. 6.Negligible operating cost
    7.Effective temperature control – improves performance
    8.Longer equipment life
    9.Reduced maintenance